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  2. Toxics Release Inventory (TRI) Program

TRI Green Chemistry and Green Engineering Reporting

Green chemistry is the design of chemical products and processes that use safer inputs and minimal energy while preventing the generation of waste.

Green engineering is the design, commercialization, and use of processes and products in a way that reduces pollution, promotes sustainability, and minimizes risk to human health and the environment without sacrificing economic viability and efficiency.

On this page:
  • Background
  • Chemical-specific principles
  • Tracking green chemistry and engineering practices with TRI
  • Green chemistry and engineering examples
  • EPA resources

Background

Both green chemistry and green engineering embrace the idea that decisions to protect human health and the environment can have the greatest impact and cost-effectiveness when applied early, in the design and development phase of a process or product.

According to the waste management hierarchy established by the Pollution Prevention Act of 1990, source reduction should be considered first when there is the potential to generate waste. Engagement in green chemistry and green engineering is a way for companies to make advances in preventing pollution at its source.

Chemical-Specific Principles

  1. Design chemicals and products to be safe for human and environmental health
  2. Design processes to run safely and efficiently at or near ambient conditions
  3. Use lifecycle thinking to minimize waste and design for degradation or circularity after a product is used
  4. Integrate environmental impact assessment tools and analyze in real time to prevent pollution
  5. Ensure that input materials are inherently benign
  6. Avoid chemical derivatives
  7. Use catalysts, not stoichiometric reagents

Modified based on EPA’s green engineering webpage and the 12 Principles of Green Chemistry.

Tracking Green Chemistry and Engineering Practices with TRI

The Toxics Release Inventory (TRI) tracks industrial implementation of green chemistry and green engineering practices using 10 codes. These codes relate primarily to material substitution and process and equipment modification practices:

  • Substituted a fuel, S01
  • Substituted an organic solvent, S02
  • Substituted raw materials, feedstock, or reactant chemical, S03
  • Substituted manufacturing aid, processing aid, or other ancillary chemical, S04
  • Modified content, grade, or purity of a chemical input, S05
  • Reformulated or developed new product line, S11
  • Optimized process conditions to increase efficiency, S21
  • Instituted recirculation within a process, S22
  • Implemented new technology, technique, or process, S23
  • Introduced in-line product quality monitoring or other process analysis system, S43

Reported green chemistry information is publicly accessible through several online TRI tools. To easily view green chemistry information, filter data using the green chemistry activities button under the pollution prevention tab in the TRI Toxics Tracker tool. EPA has also compiled optional information related to solvent substitutions from the most recent 15 years of data on the Solvent Substitutions webpage. A summary of recent green chemistry reporting is available within the TRI National Analysis report.

TRI added the first six codes specific to green chemistry in reporting year 2012 and expanded the set in 2021 to track the adoption of green chemistry and engineering in industry. To view a crosswalk linking current TRI green chemistry/green engineering source reduction codes to prior green chemistry codes used between reporting years 2012 and 2020, refer to the P2 Reporting Guide.

Green Chemistry and Engineering Examples

Below are some examples of green chemistry and engineering practices along with the corresponding code for TRI reporting. If your facility implements any of these types of practices, report them in Section 8.10 of the reporting Form R. See the Reporting Forms and Instructions for details.

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Reformulating a paint product to develop a VOC-free paint, Product Modifications, S11 Reformulated or developed new product line
Replacing methyl isobutyl ketone as a solvent for degreasing with a semi-aqueous solvent containing limonene, thereby eliminating fugitive emissions of methyl isobutyl ketone, Material Substitutions and Modifications, S02 Substituted an organic solvent
Switching from chromium compounds to synthetic tannins or another mineral tannage for the leather tanning process, Material Substitutions and Modifications, S03 Substituted raw materials, feedstock, or reactant chemical
Switching to a new homogenous nickel catalyst for production of adiponitrile, increasing reaction efficiency and minimizing the amount of unreacted 1,3-butadiene managed as waste, Material Substitutions and Modifications, S04 Substituted manufacturing aid, processing aid, or other ancillary chemical
Collecting data on variations in batch process times, temperatures, and yields to determine optimal reaction conditions, which ensure formic acid reacts fully during the manufacture of basic organic chemicals and is not managed as waste, Process and Equipment Modifications, S21 Optimized process conditions to increase efficiency
Switching from spray painting metal parts to electrostatic powder coating to eliminate air emissions of toluene from the original coating material, Process and Equipment Modifications, S23 Implemented new technology, technique, or process
Monitoring cyanide baths used in copper plating to ensure the minimum amount of cyanide compounds are added, resulting in smaller amounts of cyanide and copper compounds managed as waste, Operating Practices and Training, S43 Introduced in-line product quality monitoring or other process analysis system

EPA Resources

EPA's Green Chemistry Program

Beakers of chemicals
  • Learn about green chemistry and EPA's efforts to encourage its adoption
  • Read about green chemistry challenge-winning technologies

EPA's Safer Choice Program

Safer Choice label
  • Learn how to become a Safer Choice partner
  • Find products made with safer ingredients

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Last updated on July 29, 2024
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